Method of producing customizable automotive electronic systems

ABSTRACT

The software and hardware resources of an electronic system are organized in an architecture which creates a single data table in program memory for the assignment of user controls to system functions. User controls can be reassigned through appropriate modifications to this table. Thus, minor changes to the user controls can be implemented without modifying the software or hardware of the system, thereby avoiding significant development cost. Furthermore, standard products can be developed which can be customized to the needs of particular applications of the products or variations for local markets.

BACKGROUND OF THE INVENTION

This application is related to commonly assigned, co-pending application Ser. No. (08/984,511), entitled "User Control Interface Architecture for Automotive Electronic Systems", which was filed concurrently herewith.

The present invention relates in general to automotive electronic devices and systems with customizable user controls, and more specifically to the reprogrammable assignment of user controls for automotive electronic systems and subsystems (e.g., the push buttons and knobs on a car radio) to the specific features and functions which are to be performed in response to the user controls.

Electronic devices and systems can be produced having lower per unit cost when the device is mass produced at high volumes. In many instances, the per unit cost of manufacture continues to fall as the total number of devices increases. Nevertheless, variety must be maintained even in products of a single type (e.g., radios) for purposes of 1) product differentiation in terms of styling and/or feature content or 2) differences in product requirements in various local marketing regions or countries. Maintaining product variety reduces economies of scale and creates complexity at manufacturing plants. For example, a manufacturer of car radio subsystems may need to manufacture several different radio models because of styling differences between radios installed in various models of vehicles and because different geographic markets may require different radio features to be controllable. Each radio model may have different hardware and software which is unique to that model and which requires separate engineering development and separate manufacturing support.

An electronics manufacturer may often find it necessary to change the detailed configuration of the user control elements of existing audio, driver information, or other electronic subsystems in order to integrate the subsystem in other environments such as other car models or in response to varying market requirements. Prior art design practices use fixed assignments of user control elements to particular subsystems functions. The software and hardware design of a subsystem must be significantly modified in order to change the assignment of a user control element to a different subsystem function or to modify the number and/or layout of user control elements. Each alteration, however small, results in a new and unique part which has its own part number and associated logistical requirements. Each change requires unique development resources, testing, and manufacturing support. The cost of the modification process is significant and the resulting electrical components are not interchangeable.

SUMMARY OF THE INVENTION

The present invention has the advantage that minor changes to user control elements can be implemented without modifying the fixed control software or the hardware of a subsystem, thereby avoiding significant development cost. Furthermore, the invention enables the development of standard products that can be customized to the needs of new vehicle applications or local market requirements while using existing reprogramming equipment and manufacturing procedures.

In one aspect, the invention provides a method for producing a customizable electronic system having fixed control software for performing steps to adjust respective controllable features in response to respective function identifier signals and having a control bezel for manually controlling the controllable features. The controllable features are selected which are to be manually controlled at the control bezel. A layout is selected for the control bezel including user control elements for indicating desired changes in the controllable features. A button index is provided which is then coupled to the user control elements to generate a respective button index signal corresponding to each user control element when the user control elements are manually activated. A function identifier lookup table stored in a reprogrammable memory is customized so that said function identifier lookup table maps each respective button index signal to a respective function identifier signal. Thus, a variety of products can be obtained by just reprogramming the function identifier lookup table (and possibly minor changes to the control panel, such as changes to the labeling of push buttons).

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a block diagram showing a prior art automotive audio system.

FIG. 2 is a block diagram showing the elements of the present invention for allowing reprogrammability of functions accessed by various user control elements of an electronic system.

FIG. 3 is a block diagram showing the present invention in greater detail.

FIG. 4 is a schematic/block diagram showing an embodiment of the present invention using a scan matrix.

FIG. 5 is a schematic/block diagram showing an embodiment of the present invention using a resistive ladder network.

FIG. 6 is a flowchart showing the steps of designing and manufacturing a customizable electronic system according to one embodiment of the present invention.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

The present invention comprises an organization of the software and hardware resources in an electronic device, system, or subsystem including a data table in a reprogrammable memory for the assignment of user controls (e.g. elements such as push buttons and control knobs) to electronic functions of the device. The user controls can be reassigned through appropriate modifications to this table. The table is stored in electrically alterable memory that can be modified using standard equipment and procedures. In particular, the invention will be described through its application to electronic subsystems in automotive vehicles, although the invention is applicable to any mass produced electronic devices with user controls.

The purpose of the invention is to establish a flexible and simple means to assign the individual buttons and switches or knobs of an electronic subsystem (e.g., a radio, a vehicle message center, an instrumentation cluster, a remote control panel, a navigation system, etc.) to the control of specific features. The need for flexibility in assigning user control elements to controlled features results from requirements 1) to implement new control schemes for customizing the installation of a subsystem into a new vehicle model, 2) to adapt existing subsystem designs to meet feature content requirements for various market regions, 3) ensure compatibility of subsystem designs with the overall design of all of the driver controls for a vehicle, and 4) promote the reuse of existing subsystem designs to a maximum extent possible. Previous design methods require modifications to the subsystem software and/or hardware when changes are made in the assignment of user control elements to subsystem functions. Small design changes to accommodate the above requirements lead to significant increases in product cost, product line complexity, and complexity in the engineering process and manufacturing process.

FIG. 1 shows a prior art radio receiver including a front control panel or bezel 10 including a plurality of push button switches 11. Signals from the push buttons 11 are coupled to a microcontroller 12 which processes the signals in accordance with a control program stored in a read-only memory (ROM) 13. In response to the processed push-button signals, microcontroller 12 adjusts the controllable features of an audio source 14, an audio processor 15, and an amplifier 16 within the audio system.

The prior art audio system in FIG. 1 is organized such that if it is desired that one of the control push buttons would control a different feature of the radio, then, at a minimum, changes are required within the control program stored in ROM 13. Thus, small functional changes lead to significant design and manufacturing issues.

FIG. 2 shows the improved system architecture and operating method of the present invention which overcomes the above difficulties. User control elements 20 such as push buttons, switches, or knobs, generate a control element signal which is coupled to button index logic 21. In response to the control element signal, button index logic 21 generates a button index signal which is a unique digital signal (i.e., number) generically identifying the corresponding user control element. The button index signal is used as an address for pointing to a location within a function identifier lookup table 22 for obtaining a function ID signal. The function ID signal is input to a control process 23 for performing the desired adjustment of the electronic subsystem.

Looking at each block of FIG. 2 in more detail, the user control elements 20 comprise any type of known user control elements which generate either bi-state on/off signals or an analog signal. Button index logic 21 assigns a unique integer number called the button index to each discrete user control element signal and converts any analog signals into a button index by quantizing the signal based on its voltage level, frequency, or other signal attribute. All possible digital and analog signals for user action on a control element are converted into an ordered digital list of all possible desired user adjustments (e.g., turning on or off of features, adjusting radio volume, selecting an audio source, etc.). The list has entries which are sequentially numbered from 1-n, where n is the total number of recognized user inputs.

Function identifier lookup table 22 is stored in reprogrammable memory in the subsystem. This lookup table contains a mapping of button index signals to specific function ID codes. By reprogramming the lookup table, the user control architecture of the subsystem can be modified.

The method of operation of FIG. 2 is as follows. A button or control element is pressed by the vehicle driver and a discrete hard-wired bi-state signal or an analog signal is presented to button index logic 21. The bi-state signals and analog signals are transformed by the button index logic into a number in the range of 1-n. The button index signal corresponds to a unique numeric label for each control input or each desired adjustment of the controllable features of the electronic system. The button index signal is used as a pointer into the function identifier lookup table 22. Lookup table 22 has been previously programmed with a function ID code which identifies the desired adjustment in response to the activation of the control element by the driver. Finally, the function ID signal is transmitted to the subsystem control software which responds to the desired adjustment.

A key portion of this invention is that the function identifier lookup table is stored in electrically-alterable memory within the subsystem. This allows the table to be easily reprogrammed to create new mappings of subsystem buttons, switches, and input signal states to available software function identifiers. Thus, the invention enables any subsystem control input to be assigned to any subsystem function.

The present invention will be described in more detail in connection with its application to an automotive audio system as shown in FIG. 3. A radio control bezel 25 includes a plurality of push buttons 26 connected in a scan matrix which is connected to button index logic 27. In addition, one or more analog signal inputs are connected to button index logic 27. An example of analog signals would be the output from a resistive ladder, for example.

Button index logic 27 can be implemented using dedicated logic hardware or may be comprised of a predetermined program stored in the microcontroller.

A function identifier lookup table 28 is stored in electrically-alterable memory and includes a mapping transforming each address (i.e., button index) to a function identifier. Thus, lookup table 28 includes a plurality of addresses from 1-n. Each address stores a function identifier as shown which may be programmed as desired, without adding significant design and development cost. Radio subsystem control software 29 modifies its operation based on a function ID signal that is received from lookup table 28. Control software 29 may contain a master function ID table as shown or may operate without need for a master table. As shown, control software 29 may include assigned functions numbered 1-m, where m is not necessarily equal to n. Thus, control software 29 can include more adjustable functions than are accessible to the user of any particular unit. This allows a single hardware unit to be reconfigurable to perform various different functions as required by local market requirements, promoting reusability of the device.

FIG. 4 shows a scan matrix and the corresponding button index logic in greater detail. A microprocessor 30 is connected to a 2-dimensional scan matrix 31 comprising a grid of wires organized in rows and columns. Each push button control element is connected to a unique pair of row and column signal lines which are further connected to microprocessor 30. Microprocessor 30 scans the matrix by asserting a predetermined voltage sequentially on each row signal line. When a button is pressed, that column signal line becomes connected to the corresponding row signal line. The column signals are tied to the input of a register in microprocessor 30 and a unique number is written to that register to identify which column was activated. A similar register identifies the scan row which was active. Microprocessor 30 polls the row and column registers at fixed intervals. When a value resides in the register for more than several milliseconds, the microprocessor detects that the button associated with the row and column pair has been pressed. The pair of row and column values are combined to generate a unique number which is the button index. The button index is written to a register 32 and is coupled to an electrically-erasable programmable read-only memory (EEPROM) 33 as an address pointer to retrieve a function ID from EEPROM 33. The function ID is then used by a control program 34 to generate the appropriate response to make the desired adjustment as identified by the button which was pressed.

Referring to FIG. 5, an embodiment wherein user control elements are connected in a resistive ladder circuit is shown. The resistive ladder works by encoding individual button presses into unique voltages on a single analog signal line. Thus, a plurality of resistors 40-47 are connected in series between a reference supply voltage V_(R) and ground. A plurality of push button switches 50-55 are connected between respective junction points between resistors and ground whereby depressing any particular button bypasses a number of the resistors in the circuit so that the analog output voltage of the circuit between resistors 40 and 41 is altered. This output voltage from the resistive ladder is coupled to an analog-to-digital converter (A/D) 56 through a low pass filter including resistor 57, capacitor 58, and diode 59. The output of A/D 56 is coupled to microcontroller 60. When a button is pressed, a particular voltage is produced and is converted to a digital value by A/D converter 56. Microcontroller 60 determines which of several voltage ranges the digital value falls within. A unique number (i.e. button index) is assigned based upon which voltage range is detected.

Additional types of user input elements can be used in the present invention. For example, rotary encoders which produce distinct pulses during clockwise and counterclockwise rotation are often used to control radio tuning and audio volume. Button index logic can convert these pulses into button index signals in any convenient manner.

The function identifier lookup table of the present invention is stored in memory which can be modified using existing end-of-line programming equipment and techniques for EEPROMs, for example. Specifically, electronic systems using this technique can be reprogrammed at the subsystem manufacturing plant to reduce the complexity of manufacturing logistics used in a wide range of applications. For automotive subsystems, the programming or reprogramming could alternatively be done at a vehicle assembly plant, for example to reduce the number of unique radio types which are shipped to the assembly plant. It is also possible to allow a driver to customize the arrangement of controls used for an electronic subsystem in a vehicle. For example, the vehicle user or dealer could customize controls on a steering wheel for remote control of subsystems according to individual driver preferences. Thus, the steering wheel control panel could be interconnected with various other systems (such as the radio, climate control, and automatic speed control) and could be customized to control functions from any of the other systems.

Turning now to FIG. 6, a design and manufacturing process taking advantage of the present invention will be described. As a starting point, a basic electronic system comprising hardware and software elements is designed having a selected set of performance specifications. The system is customized according to the steps in FIG. 6. In step 65, a set of features is selected that will be controlled from the control bezel by manual activation of user control elements. A layout for the control bezel including switch type and location is selected in step 66. The selection of bezel layout may be a minor redesignation of control elements on an existing bezel or may be a totally new design. In step 67, button index logic is provided "as is" from an existing design or is modified as necessary for the bezel layout. In any case, the button index logic is configured in a convenient way to provide a button index signal for each desired user control action. The function ID lookup table is customized in reprogrammable memory to map each button index signal to the appropriate function ID for the customized device. As described earlier, this customization can take place at a manufacturing plant, assembly plant, or at any time during the use of the system. Thus, a radio manufacturing plant may have to only produce one version of a radio for shipment to a vehicle assembly plant, and the assembly plant can customize each radio depending upon which particular model of vehicle into which the radio is being installed, for example. 

What is claimed is:
 1. A method for producing a customizable electronic system having fixed control software for performing steps to adjust respective controllable features in response to respective function identifier signals and having a control bezel for manually controlling said controllable features, said method comprising the steps of:selecting which of said controllable features are to be manually controlled at said control bezel; selecting a layout for said control bezel including user control elements for indicating desired changes in said controllable features; and providing a button index coupled to said user control elements to generate a respective button index signal corresponding to each user control element when said user control elements are manually activated; and customizing a function identifier lookup table stored in a reprogrammable memory and coupled to said button index so that said function identifier lookup table maps each respective button index signal to a respective function identifier signal.
 2. The method of claim 1 wherein said customizing step is performed during initial manufacture of said electronic system.
 3. The method of claim 1 wherein said electronic system is an automotive subsystem for installation in a vehicle, and wherein said customizing step is performed at a vehicle assembly plant in accordance with the identity of a particular vehicle into which said automotive subsystem is being installed. 